During Production Inspection Service DPI production quality control inspection during production

What is the During Production Inspection?

The During Production Inspection or inspection during production (DPI) will take place during production between 10% to 30% of the product is manufactured and packed. It is also sometimes referred to as inline Product Inspection (IPI) or During Production Check. It is a part of the overall quality assurance program. During production inspection provides the opportunity for implementation of the necessary corrective actions at an early stage. 

What do we check during a During Production Inspection?

A physical inspection of goods on a randomly selected sample of manufactured goods is conducted as per statistical sampling procedure ISO 2859-1 (ANSI/ASQ Z1.4). 

We will intervene in the middle of the production process to check if the quality of your products reaches your standards and make sure production is on schedule. Usually covers the following checkpoints:

Product appearance (AQL)

Workmanship quality

Size measurement

Weight check

Functionality assortment

Accessories, label & logo, packaging

Other tests and special requirements that depend on the product and the export market

The During Production Inspection will also cover the raw materials, unfinished products, and the planning of production

What is the purpose and benefit of a During Production Inspection?

Each inspection is unique because our comprehensive standard checklists are customized to focus on what is important for you and your individual product specifications. During production inspection checklists provide an extensive classification of defects and on-site tests based on international standards (EU, USA, AU, and more). It also checks if the process is running smoothly, especially if no FAIL was performed during the beginning of production.

The detailed benefit is listed as the following:

1) We inspect the actual production volume to avoid any delay in your final shipment.

2) Following a During Production Inspection, you can still modify the production protocol and still be on time with your order even if we find problems.

3) Deliver to customers on time.

4) Monitor the production speed.

5) Identify non-conformity early.

6) Prevent delay and additional costs.

7) Save time and money by avoiding hard negotiations with your supplier.

8) Assure that the mass production quality is the same as the golden sample.

9) Implement the necessary corrective actions before having too many defects.

10) Be aware of the percentage of defects of finished products.

11) The exact statement of the production planning.